光伏全自動二次元影像儀

 

一.技術規格  Technical Specifications

全自動三維影像測量儀專為平面和三維尺寸測量而設計，其最大行程達400×300mm，適用于PCB、LCD、鈑金、航空航天等行業的大行程測量。它采用移動橋式結構，匯集了行業內最先進的設計理念，以最完善的設計和最嚴格的生產流程控制，確保機臺的精度和穩定性。

CNC is a series of Gantry CNC video measuring machines, which are specially designed for large size measurement. The largest measurement range can reach 400× 500mm, and can be applied in the industries of PCB, LCD, sheet metal, civil aviation and space industries, etc. VMG integrates the industry’s most advanced design concepts. The accuracy and stability of the machine can be ensured well on account of the most perfect design and strict controls during production. 

• 基本參數  Basic Parameter

影像測量儀  Video Measuring Machine
型號 Model	行程（mm） Range	外部尺寸（mm）External Size	重量（kg） Weight	承重（kg） Capacity
CNC3020	300×400×180	600×980×900	220	25
測量精度 Accuracy	XY軸*		Z軸**
	（2.5+L/200）µm		（3.0+L/200）µm
	*L表示測量長度，以毫米為單位 *L, the measured length in mm. **Z軸的機械精度，聚焦的精度與工件表面有很大關系 **Mechanical accuracy of Z. Accuracy of focus is surface dependent.
速度 Speed	XY軸		Z軸
	280mm/s		100mm/s
工作環境 Operating Environment	溫度Temperature：20℃±2℃ 溫度變化Temperature Variation：<2℃/hr 濕度Humidity：30～80%
	振動Vibration：＜0.002g，＜15Hz
	電源Power：200~240Vac，50/60Hz，單相single-phase，700W

• 配置清單  Configuration List

序號 No.	名稱  Name	分項名稱 Description	規格及主要技術參數  Technical Specifications
1	機械本體 Mechanics	主機 Machine	影像測量系統, 肆軸CNC控制 4-axis CNC video measuring machine
2		機械結構 Structure	三軸花崗巖主體結構，物理性能穩定 3-axis granite machines, high stability
3		光柵尺 Scale	SOPIN 開放式光柵尺，分辨率0.5µm SOPINPatch  scales,resolution0.5µm
4		導軌Guide	進口平行精密滾珠交叉導軌  Parallel precision ball cross guide
5		X/Y/Z軸驅動  X/Y/Z-axis Motor	直流精密伺服電機驅動 DC precision servo motor drive
6	光學系統 Optical System	攝像機  Camera	日本索尼芯片600萬彩色高清工業數字攝像機Giga color industrial digital video camera
7		鏡頭  Lens	6.5：1電動變倍鏡頭 6.5:1 Auto-zoom lens
8		放大倍率 Magnification	光學放大倍率：0.7～4.5X      Optical Magnification: 0.7～4.5X 影像放大倍率：40～380X    Image magnification :40~380X
9		表面光  Surface	五環8區LED冷光源，256級亮度可調 Five rings 8 octants, LED lighting, 256 luminance adjustable
10		輪廓光  Profile	LED冷光源，256級亮度可調 LED lighting,256 luminance adjustable
11	軟件系統 Software System	ZONSON2D 測量軟件 ZONSON2D Software	CNC版
12	電控系統 Control System	UWC4000I電控系統 UWC4000I Control System	CNC版
13		操作手柄 Handle	影像測量儀專用手柄 Special handle for tztek
14	附件 Accessories	操作電腦  Computer	高配工業電腦   Equipment Industrial Computer
15		出廠合格證 Qualified Certificate	校驗合格 Qualified
16		軟件優盤 Software U	軟件備份優盤 Software U
17		保修說明書 Warranty Manual

 

 

 

 

軟件系統：ZONSON2D  智能測量軟件 支持多語言

 

 

 

 

 

 

 

 

 

 

• 二.儀器特點 Features

• 移動橋式結構，大行程全自動測量，四軸CNC控制。

Moving bridge structure, Automatic large volume measurement, four-axis CNC control.

• 精密花崗巖機臺，精度高、穩定性好。

Precision granite machines, high accuracy and stability.

• 全鼠標、手柄式的自動化控制，簡單易用。

Easily operated with mouse and joystick.

• SIPON開放式光柵尺，精度高、穩定性好。

SIPOIN linear scales with high accuracy and stability.

• 可變倍光學鏡頭，可實現自動變倍測量。

World’s leading optical lens for programmable zoom measurement.

• 可程控5環8區環形表面光源，LED輪廓光源。

Programmable surface light (5 rings 8 octants, 48 sectors), LED profile light.

• 自動對焦測高，可加裝接觸式測頭。

Automatic focus for height measurement. Touch probe can be added on demand.

• ZONSON2D全自動影像測量軟件。

Powerful ZONSON2D CNC metrology software.

• 提供多種規格標準配置，并可根據要求進行個性化定制。

Provide various standard configurations, customized versions are also available on demanded.

• 三.軟件系統  Software System

基本測量功能 Basic Measuring Function

可測幾何量：點、線、圓（最大、最小和平均）、弧、樣條曲線、橢圓、矩形、四邊形、槽、R角、環、間距、距離、點群等。

It can test the geometric element, including point, line, circle, arc, spline, ellipse, rectangle, slot, ring circle ,gap, distance, point list, etc.

構建：中心點、極值點、端點、交點、兩點連線、平行線、垂線、切線、平分線、中心線、合并、輪廓分割、半徑畫圓、三線內切圓、兩線半徑內切圓等。

It can construct centered, endpoint, insect, connect, parallel, perpendicular, tangent, bisect, combine, etc.

影像量測工具：繪圖點、最近邊緣點、聚焦點、圓形框取點、最佳邊緣點、最近點、整體提取、多段提取、紋理分割、多段紋理分割、電子卡尺、快速整理取圓、開放輪廓線、最大閉合輪廓線、最近閉合輪廓線。

Video measuring tools include drawing point, closed point, focus point, pick point by circle, whole pick, multiple pick, edge trace, largest closed contour, nearest closed contour.

形位公差：直線度、圓度、位置度、平行度、垂直度、傾斜度、同心度等。

It can provide tolerance measurement: include straightness, roundness, position, parallelism, perpendicularity, angularity and concentricity, etc.

坐標系：夾具定位坐標系、點線、兩點X、兩點Y、三點、兩線、圖像配準坐標系；平移、旋轉、手工調整坐標系。

Coordinate system: Fixture positioning coordinate system, dotted line, Two points determine the X axis, Two points determine the Y axis, three points, two lines, Image registration system. Translation, rotation, manually adjust the coordinate system.

編程與自動化操作 Programming and Automation

可生成任務進行全自動批量測量，并支持自動和手工交互操作。

It can create a task for automatic measurement, and support both automatic and manual interactive operation.

鏡頭可變倍，變倍后無需重新校正。

Optical lens for programmable zoom measurement, without re-correct.

光源實現自動控制，支持自動打光。

Light can be controlled by software and support automatic lighting.

支持表面光五環八區、輪廓光的各區段自動控制。

Surface light and profile light can be controlled.

可快速自動聚焦，聚焦測量高度。

It can focus automatically and quickly to measure height

輸出及數據統計 Output and Data Statistics

可輸出Word、Excel、TXT報表和AutoCAD文件。

Word, Excel, TXT and AutoCAD formats of output.

支持實時輸出至excel模版，可定制模版。

Real-time output to excel templates , customizable templates.

可以只輸出最后一次任務運行的數據。

You can only output results of the last run of the task.

運行任務時自動生成.rst格式文件，記錄任務運行的詳細信息。

Automatically generated .rst when you run the task, details of the task run record.

運行完打?。喝蝿者\行完直接打印。

Print after running：Print directly after finish running.

輸出任務數據到文件：輸出任務運行結果至文本中，同名任務的數據輸出至同文件。

Task data output to the file: Output the result of task data to the text, the task data of the same name output to the same file.

可按指定目錄，根據任務名稱自動輸出任務結果至csv文本中，便于同種工件結果的統一分析。Can specify a directory, the name of the task automatically output the results to a csv text tasks , facilitate unified analysis of the results of the same kinds of artifacts.

SPC統計功能，導入rst文件，可進行有效的品管控制。

SPC statistical function, Import the .rst file, can control the quality of product effectively.

基元屬性區域，實時顯示當前正在測量的基元數據。

Primitive property area , real-time display primitive data being measured currently.

基元超差區，分類顯示正?；?，超差基元，未測量基元等等。

Primitive error area, classified according to normal primitives, out-of-tolerance primitive, not measured primitives, and so on.

其他增強型功能

SPC：對測量數據管制分析。

SPC: Control and analysis the measurement data.

全景掃描：任意選擇區域進行影像的掃描拼圖。

Panoramic scanning: Choose any area of the scanning and puzzle image.

圖紙比對：可載入圖紙與測量數據進行比對。

Compare the drawings: Can load the drawings and measurement data.

試驗篩：自動取樣掃描試驗篩，生成任務，運行結果直接分析輸出。

Test sieve: Scann and sample test sieve automatically, generate task, analysis and output the results directly.

溫度補償：根據環境溫度與標準溫度差值，計算膨脹系數，使得結果更精確。

Temperature Compensate: According to the environment temperature and the standard temperature difference value, calculate the coefficient of expansion, makes the result more accurate.

聚焦測高：用聚焦方式測量高度差。

Focus to measure height：Measure the height with focus mode

自動輪廓提?。航o定起始結束點，對指定輪廓進行提取。

Automatic Contour Extraction：Given the starting and end points, to specify the contour is extracted.

顯示邊緣圖：顯示圖像的邊緣輪廓，快速查看邊緣情況。

Show edge graph: Show edge graph, quick examine the edge.

十字線提取模式：多種顯示模式，十字，井字，圓形，網格，方便快速比對。

Reticle extraction mode: A variety of display mode, Cross, tic-tac-toe, rounded, grid, convenient and quick.

導航：圖片導航，類似于電子地圖，可快速定位。

Electronic navigation: Image navigation, Similar to the electronic map, Can rapidly locate.

導入CAD圖紙：可導入DXF圖紙，與CAD互相導入導出，完成圖形處理。

Import the CAD paper: DXF. With the CAD import and export with each other, Complete the graphics.

3D顯示：顯示圖像的三維狀態。

3D Display: Display images of 3D state.

可多語言切換：簡體、繁體、英語、日語、韓語。

Multiple language: Simplified Chinese, Traditional Chinese, English, Japanese, Korean.

鏡頭標定：自動鏡頭校準，省去繁瑣的完全標定步驟。

Camera Calibration: Automatic camera calibration,

各種快捷鍵操作，常用快捷鍵一應俱全，軟件更易用。

All kinds of shortcuts, Commonly used shortcut keys, Software easier to use.

系統設置中各種細節設置選項。

There are all sorts of detail Settings in system Setting.

 

 

 

 

 

 

• 客戶現場設備參考圖片：

五.售后服務承諾書Commitment of After Service

1、安裝調試和培訓Debugging and Training

(1、交貨與安裝調試Delivery and Debugging：

該儀器到達甲方儀器安裝地點后，甲方應立即通知我公司。我方將在和甲方協商的日期內到達用戶所在地進行安裝，甲方儀器使用人員需提供必要的協助。

Once the goods arrives in the fitting place, the Buyers should inform the Seller. We will arrive in the Buyers’ location to fit it before the agreed date. The Buyers should provide necessary assistance.

安裝工作一般在一至二天內完成，包含機臺及各零件定位、機臺調水平、三軸復原、CCD定位、線路檢查及功能電路測試等。

The fitting work should be finished within one day, including positioning the main body and its accessory, leveling the body, recovering three axis, locating the CCD, checking the connections and testing the function circuit.

調試工作一般也在一至兩天內完成，包含校驗精度等。

The adjusting work is generally finished within one day, including precision correction.

(2、培訓Training：

培訓地點：在甲方指定所在地。

Training place: The Buyers’ appointed position.

培訓人數：在儀器安裝驗收之后,由乙方安裝工程師對用戶進行操作培訓（受訓人員應具有基本的測量常識和電腦知識）。

Quantity of Trainee: After the fitting and acceptance of the goods, the engineer from the Sellers train one or two of the Buyers (the trainee should have basic knowledge of measuring and computer).

培訓內容：包含機臺操作使用培訓和測量軟件培訓，直到操作者能掌握基本操作為止。

Content of Training: Operate the machine and the measuring software till the trainee can master the basic skills by themselves.

2、保修期內售后服務After Service within Guarantee

(1、自安裝、調試、培訓完成之日起一年內為產品的保修期。保修期期內，在正常使用條件下，若發生任何因產品本體或組件（含機臺、電控系統、鏡頭、CCD、軟件）損壞引發的故障，本公司免費為客戶做修換服務。

The guarantee period is defined as one year after the finish of fitting, debugging and training. During this period, any malfunction of product or accessory (include body, electric controller, lens, CCD, software) will be repaired or replaced by the Sellers for free only under proper use.

(2、保修期內測量軟件免費升級。

During the guarantee, the software will be upgraded for free.

(3、接到客戶報修通知，本公司承諾在1個工作日內回復并提出解決方案。如需現場解決，2個工作日內到達現場。

TZTEK promises to provide effective solutions after receiving the customer’s notice of repair. If on site solution is needed, our company will arrive there within 2 days.

(4、在保修期內，由于如下原因導致產品故障，本公司只收取配件成本費用。

Within the guarantee, TZTEK will claim charge of cost if the malfunction or damage is caused by follows:

（4.1）在本公司指定維修站外進行修理、搬運引起的故障和損壞。

The product is not repaired and carried in the Sellers’s appointed station.

（4.2）人為因素操作不當而造成的故障和損壞。

User’s improper operation.

（4.3）自行改裝或私自拆機而造成的故障和損壞。

  Private refitting or dismantling.

（4.4）由于天災、地震、火災或其他不可抗力因素而造成的故障和損壞。

Force majeure like earthquake, fire etc.

（4.5）使用非本公司指定的零配件所引起的故障和損壞。

Accessory used is not appointed byDEXUN